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Dust Collector Series Rotary Airlock Valve

Dust Collector Series Rotary Airlock Valve for Reliable Air Sealing

Dust collection systems rely on consistent material discharge while maintaining the pressure balance inside the collector. The Prater Dust Collector Series Rotary Airlock Valve is engineered specifically for this role, providing an effective air seal beneath dust collectors, cyclones, and hopper discharge points while allowing collected material to exit the system efficiently.

This rotary airlock features ultra-close rotor-to-housing clearances, which help minimize air leakage and maintain stable system performance. Its rugged cast-iron housing, precision-machined components, and eight-blade rotor design ensure dependable operation even in continuous bulk material handling environments.

Designed as an economical solution for general dust-handling applications, the Dust Collector Series valve can operate at temperatures up to approximately 300°F and pressure differentials up to ±3 PSI. With available sizes from 6 to 12 inches square, maintenance-free bearings, and direct-drive gear motors, it offers a reliable and easy-to-integrate solution for dust control systems across food processing, agricultural, chemical, and mineral industries.

Dust Collector airlock

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FEATURES:

  • Ultra close rotor/housing clearances for best seal
  • Cast iron construction
  • Heavy cast housing & end plates for maximum rigidity
  • Maintenance-free inboard bearings
  • Direct drive gear-motors (29 RPM)
  • Sizes: 6, 8, 10 and 12 inch square
  • Eight-blade rotors

BENEFITS:

  • Configuration available for quick shipment
  • Low height – easy retrofit into competitive airlock spaces
  • Temperatures up to 300°F
  • Up to +/- 3 PSI pressure differential
  • Custom drilled flanges for customer’s pattern at no charge

OPTIONS:

  • Beveled Rotor Tips – Increases operating efficiency by minimizing drag and horsepower.
  • Motion Switch – A non-contact sensor that indicates loss of speed or zero speed, preventing damage to system components
  • TEXP Motor – For use in hazardous environments.
  • Flexible Rotor Tips – For handling stringy or fibrous products that cause conventional rotors to jamb

Frequently Asked Questions

Why are rotary airlock valves used under dust collectors?
Dust collectors capture fine particulate matter but must discharge the collected dust without allowing outside air to enter the system. A rotary airlock valve provides a controlled material discharge while maintaining the air seal required for proper dust collector operation.

How do ultra-close rotor clearances improve dust collector performance?
Tight rotor-to-housing clearances reduce air leakage through the valve, helping maintain the pressure balance inside the dust collector and preventing system inefficiencies caused by unwanted airflow.

Why are eight-blade rotors commonly used in dust collector airlocks?
An eight-blade rotor increases the number of sealing points between the rotor and housing, helping maintain a more consistent air seal and reducing the potential for pressure loss across the valve.

When should a facility choose a dust-collector airlock instead of a heavy-duty rotary valve?
Dust Collector Series valves are intended for low-pressure differential applications, typically under dust collectors or cyclones. Applications involving pneumatic conveying or higher pressure differentials usually require a heavy-duty rotary airlock model.

How does the low-profile design simplify retrofitting existing systems?
The valve’s compact height allows it to fit into spaces previously occupied by other manufacturers’ airlocks, making it easier to replace aging equipment without major structural modifications.

NOT SURE WHAT SIZE AIRLOCK YOU NEED?

Try our Airlock Size Recommendation Tool: answer a few simple questions and we’ll provide a recommendation on what size airlock to use.

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  • Baking Soda
  • Corn (Cracked)
  • Corn Meal
  • Corn (Whole)
  • Farina
  • Flour (Wheat)
  • Grain (Brewers)
  • Grits (Corn)
  • Hominy Meal
  • Hominy (Whole)
  • Kaolin Clay
  • Oats (Rolled)
  • Oats (Whole)
  • Orange Meal
  • Peanuts (Roasted)
  • Soybean Flakes (Raw)
  • Soybean Flakes (Spent)
  • Soybean Meal
  • Starch (Granulated)
  • Starch (Powdered)
  • Talcum Powder
  • Tobacco (Ground)
  • Tobacco Stems (Chopped)
  • Wheat Bran
  • Wheat (Buck)
  • Wheat (Cracked)
  • Wheat (Whole Grain)